Tula, Tula, Russian Federation
Tula, Tula, Russian Federation
Tula, Tula, Russian Federation
Tula, Tula, Russian Federation
UDK 658.56 Организация контроля качества продукции. Инструментальное хозяйство. Выдача материалов, заготовок
The article reviews the production of building mixes by traditional methods through scientific literature and patent data systematising. It also presents the results of an experimental study of building mixtures deterministic formation technology. The research dwells on ensuring the necessary level of mixture quality due to the distribution of components at the low dose level and the nature of the process. The article highlights theoretical and practical issues of deterministic mixture formation and observes various versions of nonmixer designs – conveyor, rotary, and birotor ones. The mechanisms of microdoses laying in nonmixers determine the technological schemes for separating the flows of components.
heterogeneous mixture, composite building materials, deterministic uniformity formation, guaranteed quality level
1. Aleksandrovsky, A.A. and Kuznetsov, K.N. (1973), Issledovanie protsessa smesheniya geterogennykh kompozitsiy [Study of the process of mixing heterogeneous compositions], CNIINTI, Moscow, USSR (in Russian).
2. Evseev, A.V. (2021), “Theory and equipment of deterministic formation of heterogeneous mixtures”, D. Sc. dissertation, Machines, units and processes (mechanical engineering), Tula State University, Tula, Russia (in Russian).
3. Krasnov, I.N., Filin, V.M., Globin, A.N. and Ladygin, E.A. (2014), Proizvodstvo kombikormov v usloviyakh lichnykh podsobnykh i fermerskikh hozyajstv: monografiya [Production of compound feeds in the conditions of personal subsidiary plots and farms]. Azov and Black sea Engineering Institute, Azov, Russia (in Russian).
4. Makarov, Yu.I. (1977), Protsessy i apparaty khimicheskoj tekhniki [Processes and apparatus of chemical technology], MIHM, Moscow, USSR (in Russian).
5. Vasin, S.A., Evseev, A.V. and Malikov, A.A. (2022), “Some aspects of the production of highly effective composite mixtures and materials”, Non-ferrous metals, no. 6, pp. 51-58.
6. Vasin, S.A., Evseev, A.V. and Yuraskova, I.A. (2023), “Some aspects of the modified production of composite materials and products using them”, Izvestiya Tul'skogo gosudarstvennogo universiteta. Tekhnicheskie nauki, pp. 145-149 (in Russian).
7. Bakin, M.N., Kapranova, A.B. and Verloka, I.I. (2014), “Modern methods of mathematical description of the process of moving bulk materials”, Fundamental Research, vol. 5, no.5, pp. 923-927 (in Russian).
8. Yuraskova, I.A. (2023), “Improving the quality of mixtures and composites formed by unit dispensers of a conveyor nonmixer”, Izvestiya Tul'skogo gosudarstvennogo universiteta. Tekhnicheskie nauki, no. 5, pp. 541-543 (in Russian).
9. Kapranova, A.B., Bakin, M.N., Verloka, I.I. and Zaitsev, A.I. (2015), “Methods for describing the movement of consolidated dispersed media in different planes for sections of drum mixtures”, Izvestiya Tambovskogo gosudarstvennogo tehnicheskogo universiteta, vol. 21, no. 2, pp. 296-304 (in Russian).
10. Kapranova, A.B. and Verloka, I.I. (2020), “Study of the volume fraction of the key component at the second stage of batch mixing using a gravity-type device”, J. Chem. English Process Technol., vol. 8, no. 5, pp. 52-57.
11. Makarov Yu.I. (1973), Apparaty dlya smesheniya sypuchikh materialov [Apparatus for mixing bulk materials], Mashinostroenie, Moscow, USSR (in Russian).
12. Chuvpilo, A.V. (1964), Novoe v teorii i tekhnike prigotovleniya poroshkovykh smesej [New in the theory and technology of preparing powder mixtures], VNIIEM, Moscow, USSR (in Russian).
13. Aleksandrovsky, A.A. (1976), Research of the mixing process and development of equipment for the preparation of compositions containing a solid phase, Abstract Ph. D. dissertation, Kazan State University, Kazan, Russia (in Russian).
14. Kolman-Ivanov, E.E. (1972), Mashiny-avtomaty himicheskih proizvodstv [Automatic machines for food production], Mashinostroenie, Moscow, USSR (in Russian).
15. Kafarov V.V., Dorokhov I.N. and Arutyunov, S.Yu. (1985), Sistemniy analiz protsessov khimicheskoj tekhnologii. Protsessy smesheniya i izmel'cheniya sypuchikh materialov [System analysis of chemical technology processes. The process of mixing and grinding bulk materials], Nauka, Moscow, USSR (in Russian).
16. Barantseva, E.A. (2010), Modeling and optimization of lubricant supply processes. Abstract Ph. D. dissertation, Ivanovo State University, Ivanovo, Russia (in Russian).
17. Kapranova, A.B. (2009), Deaeration of granular media in processes combined with mixing. Abstract of D. Sc. Dissertation, Ivanovo State University, Ivanovo, Russia (in Russian).
18. Kafarov, V.V. and Glebova, M.B. (1991), Matematicheskoe modelirovanie osnovnykh protsessov khimicheskikh proizvodstv [Mathematical modeling of the main processes of chemical production], Vysshaya shkola, Moscow, USSR (in Russian).
19. Wang, S. and Lee, C.H. (2012), “Application and development of a highly efficient abrasive process”, International Journal of Advanced Science and Technology, vol. 47, pp. 51-64.
20. Vasin, S.A., Evseev, A.V., Malikov, A.A. and Yuraskova, I.A. (2023), “Preparation of mixtures of heterogeneous components and agents with a deterministic approximation of their sources for the creation of new composite materials”, Stankoinstrument, no. 3, pp. 52-57 (in Russian).
21. Vasin, S.A., Evseev, A.V., Pershin, V.F. and Yuraskova, I.A. (2023), ”Quality control of some composite and heterogeneous materials by modification of nanocomponents”, Vestnik RGUPS. Mashinostroenie, no. 2, pp. 139 145 (in Russian).
22. Yuraskova, I.A. (2023), “Improving the quality of mixtures and composites formed by unit dispensers of a conveyor nonmixer”, Izvestiya Tul'skogo gosudarstvennogo universiteta. Tekhnicheskie nauki, no. 5, pp. 541-543 (in Russian).
23. Yudaev, I.V., Globin, A.N. and Plotnikova, N.V. (2018), “Modeling of processes in a screw feeder”, Bulletin of the Nizhnevolzhsky agricultural university complex: science and higher professional education, vol. 4, no. 52, pp. 353 360. ISSN 2071-9485 (in Russian).
24. Sivasubramanian, P., Mayandi, K., Arumugaprabu, V., Rajini, N., and Rajesh S. (2021), “History of composites and polymers”, Polymer-based composites, pp. 1-21.
25. Makarov, Yu.I. (1973), Apparaty dlya smesheniya sypuchikh materialov [Apparatus for mixing bulk materials]. Mashinostroenie, Moscow, USSR (in Russian).
26. Fadin, Yu.M. and Shemetova, O.M. (2020), “Application of pneumatic mixers in construction”, Mekhanizatsiya i avtomatizatsiya stroitel'stva, pp. 250-254 (in Russian).
27. Timonin, A.S., Baldin, B.G., Borshchev, V.Ya. and Gusev, Yu.I. (2008), Mashiny i apparaty khimicheskikh proizvodstv: ucheb. posobie [Machines and apparatus for industrial production], Publishing house N.F. Bochkarev, Kaluga, Russia (in Russian).
28. Yuraskova, I.A. (2022), “Classification Methods for preparing heterogeneous mixtures and equipment for their implementation”, Izvestiya Tul'skogo gosudarstvennogo universiteta. Tekhnicheskie nauki, no. 10, pp. 482-485 (in Russian).
29. Akhmedpashaev, A.U. (2013), “Technology for manufacturing powder shaped cutters by cold pressing”, Vestnik Dagestanskogo gosudarstvennogo tekhnicheskogo universiteta. Tekhnicheskie nauki, pp. 46-52 (in Russian).
30. Bakin, M.N., Verloka, I.I. and Kapranova, A.B. (2015), “On experimental distributions of particles of bulk components in rarefied flows”, Izv. vuzov. Khim. i khim. tekhnologiya, vol. 23, no. 10, pp. 70-72 (in Russian).
31. Lukash, A.N., Evseev, A.V. and Chuvpilo, A.V. (2000), “Development of technologies and equipment for the preparation of mixtures of bulk materials”, Izvestiya Tul'skogo gosudarstvennogo universiteta. Mashinostroenie., no. 5, pp. 218-224 (in Russian).
32. Chuvpilo, A.V. (1968), Raschet, konstruirovanie i issledovanie oborudovaniya proizvodstva istochnikov toka [Calculation, design and research of equipment for the production of current sources], Energiya, Moscow, USSR (in Russian).
33. Chuvpilo, A.V. (1967), “Residence time and the effect of longitudinal mixing of metal and semiconductor powders”, Abstracts of reports of an industry scientific conference, pp. 33-35 (in Russian).
34. Pershin, V.F., Vorobyov, A.M. and Nechaev, V.M. (2018), “Two-stage continuous dosing in the production and use of carbon nanomaterials”, Khim. i neftegaz. mashinostroenie, no. 6, pp. 12-14 (in Russian).
35. Evseev, A.V., Yuraskova, I.A., Chechuga, A.O., Kasatkin, G.V., and Khachlaev, T.S. (2023), “Mathematical model for optimizing the determination of the number of doses of components dispensed by discrete dispensers to obtain a minimum portion of a mixture with specified probabilistic characteristics on a conveyor nonmixer”, Lecture Notes in Mechanical Engineering: Proceedings of the 9th International Conference on Industrial Engineering, Sochi, Russia, May, 2023, pp. 83-92 (in Russian).
36. Lukash, A.N., Evseev, A.V., Ovchinnikova, T.A., Vlasov, K.V. and Karpukhina, O.V., Tula State University (2006), Sposob smesheniya sypuchikh komponentov i ustrojstvo dlya ego realizatsii [Method of mixing bulk components and device for its implementation], Tula, RU, Pat. 2271243 (in Russian).
37. Evseev, A.V., Tula State University (2019), Sposob polucheniya smesi iz sypuchikh komponentov i ustrojstvo dlya ego osushchestvleniya [A method for producing a mixture of bulk components and a device for its implementation], Tula, RU, Pat. 2483790 (in Russian).
38. Lukash, A.N., Klusov, I.A. and Evseev, A.V., Tula State University (1999), Sposob smesheniya sypuchikh komponentov i ustrojstvo dlya ego realizatsii [A method for mixing bulk components and a device for its implementation], Tula, RU, Pat. 2129911 (in Russian).
39. Selivanov, Yu.T., Pershin, V.F. and Polyakov, B.E., Tula State University (2013) Sposob nepreryvnogo prigotovleniya mnogokomponentnyh smesej sypuchih materialov [Method for continuous preparation of multicomponent mixtures of bulk materials], Tula, RU, Pat. 2542241 (in Russian).
40. Evseev, A.V., Vasin, S.A., Pershin, V.F., Kitanina, T.I. and Yuraskova, I.A, Tula State University (2023), Ustrojstvo dlya polucheniya smesi iz sypuchikh komponentov [Device for producing a mixture of bulk components], Tula, RU, Pat. 2804823.
41. Evseev, A.V., Tula State University (2019) Rotorniy pitatel' dlya sypuchego materiala [Rotary feeder for bulk material], Tula, RU, Pat. 2708780.
42. Evseev, A.V., Vasin, S.A., Blagoveshchensky, D.I., Kozlovsky, V.N., Kitanina, T.I. and Yuraskova, I.A., Tula State University (2023), Programma raschyota pokazatelej kachestva smesej i kompozitov na osnove diagrammy Pareto [Program for calculating quality indicators of mixtures and composites based on the Pareto diagram], Tula, RU, program 2023611457 (in Russian).
43. Borodulin, D.M. (2013), Increasing the efficiency of the mixing process when obtaining combined products in centrifugal mixing units, Abstract of D. Sc. Dissertation, Processes and apparatuses of the food industry, Kemerovo Technological Institute of Food Industry, Kemerovo, Russia (in Russian).
44. Trofimov, V.I. and Lebedev, V.E., Tula State University (2007), Sposob prigotovleniya suhoj stroitel'noj smesi [Method for preparing dry building mixture], Tula, RU, Pat. 2309841 (in Russian).
45. Trofimov, V.I., Smirnov, M.A., Lebedev, V.E., Chugreev, A.A. and Kalinin, I.S., Tula State University (2009), Ustrojstvo dlya prigotovleniya sukhoj stroitel'noj smesi [Device for preparing dry construction mixture], Tula, RU, Pat. 2363573 (in Russian).
46. Strenk, F. (1975), Peremeshivanie i apparaty s meshalkami [Stirring and apparatus with mixers], transl. from Polish, ed. by I.A. Szczuplyak, Chimiya, Leningrad, USSR (in Russian).
47. Antsiferov, S.I. (2017), “Increasing the efficiency of the mixing process by improving the design of a planetary mixer”, Ph.D. dissertation, Machines, units and processes (construction, housing, and utilities), Belgorod State Technological University, Belgorod, Russia (in Russian).
48. Khan, Z.S., Bussel, F.V., Schaber, M., Seemann, R., Scheel, M. and Michiel, M.D. (2011), “High-speed measurement of axial grain transportin a rotating drum”, New Journal of Physics, pp. 124-129 (in Russian).
49. Weinekotter, R. and Gericke, H. (2000), Mixing of solids, Kluwer academic publishers.
50. The official site Eirich (2024), “Mixing equipment catalogue“, available at: URL: https://www.eirich.ru/ru/tekhnologija/smesitelnoe-oborudovanie/ (Accessed 18 Feb. 2024).
51. The official site StroyPlus.ru (2024), “Russian market of diamond tools”, available at: https://stroypuls.ru/texnika-i-oborudovanie/30268/ (Accessed 10 Feb. 2024).
52. Official website of the Federal Institute of Industrial Property (2024), “(enquiry: ‘Bulk material mixers’)”, available at: https://fips.ru/iiss/ (Accessed 10 Feb. 2024).
53. The official site Bühler 2024), available at: https://former.buhlergroup.com/europe/ru/9869.html (Accessed 10 Feb. 2024).
54. The official site Gericke (2024), available at: https://www.gerickegroup.com/contact/russia (Accessed 10 Feb. 2024).
55. The official site Shanghai Ltd. Siechi (2024), “Industrial equipment. Products and solutions for powder materials”, available at: http://sieheindustry.com/ru/products/powder.html (Accessed 10 Feb 2024).
56. The official site Uelzener (2024), available at: https://www.uelzener-ums.de/kontakt (Accessed 10 Feb. 2024).
57. Bakin, M.N. (2014), Improving the process of mixing bulk materials in a new apparatus with a moving belt, Ph. D. dissertation, Processes and apparatuses of chemical technologies, Yaroslavl State Technical University, Yaroslavl, Russia.
